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Static Test Machines

Standalone * Static

PC Controlled * Static

 

Accessories

Grips, Chambers

 

Wire Pull Testers



Wire, Crimp, Connector, Lug Pull Tester


  Quality standards are pulling tight for wire manufacturers and harness assemblers. 'Pull force' specifications from United Laboratories, Society of Automotive Engineers (SAE) and the military set standards for wire, cable, and connector pull tester requirements. The most cost-effective method of ensuring quality stays within tolerance is by doing tests during production.

Contact Us - Test Machines and Grips for Wire, Crimp, Connector Testing


Destructive pull testers are used to test for changes in weld, wire and crimp quality. Today's pull testers offer more features for the money, better data consistency and fewer errors. Data collection is more accurate, more efficient and more economical than older manual pull testers, which can be cumbersome and inconsistent. ISO and QS standards require that a test be accurate and repeatable from one operator to the next.

Todays motorized constant adjustable speed pull testers ensure consistent and adjustable pull rates. Military, SAE and American National Standards Institute specifications require a pulling speed of 1 inch per minute, and many European customers prefer rates to 4 inches per minute.

Our pull testers feature high accuracy electronics and multiple load sensors so the range of the machine is wider in terms of the sample being pulled. A pull tester with a 1000 pound load cell offers ±11 gram error at 5 pound readings and if that is not good enough on the lower range, an affordable smaller cell extends that to gram level accuracies. Our systems eliminate the need to purchase multiple pull testers to cover your entire range of wires.

Some models automatically record data into memory with a time and date stamp and that data can be downloaded to a PC. The time and date stamp associated with each test reading also assures the customer that the values were taken at the right times and that the data correlates with the job that was actually run.

Nondestructive pull tests feature a load control mode where a harness, for instance, is loaded to a adjustable level for a specified period and the machine returns home. These tests ensure product compliance to specifications requiring each sample to be checked prior to usage.

  See selection of Grips for wire - Click here
 
  G170 for high strength wire rope.
 
  G9P for fine wire
 
  G76-1 Capstan grip for fine wire
Example machine force sizing chart - for wires with
100,000, 75,000 and 50,000 psi strength:

Wire Diameter

100 ksi
Strength

75 ksi Strength 50 ksi Strength
Gage mils Load Load Load
40 3.1 0.8 lb 0.6 lb 0.4 lb
36 5 2 1.5 1
24 20.1 30 22.5 15
16 51 200 150 100
12 81 520 390 260
8 128 1300 lb 975 650
6 162 2080   1040
4 204 3280 lb   1640
2 258 5200   2600
0 325 8300   4150
00 365 10000   5000
 

System examples - 1000M44 for long samples, and and 2000M with safety enclosure.

Contact Us - Test Systems for Wire, Crimp, Connector Testing

TestResources Inc. Corporate Headquarters - 680 Industrial Circle South, Shakopee, MN, 55379, USA
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